Optimized Configuration for Tube Light Production Using HW-A8 Automatic Pick-and-Place Machine
Core Configuration and Features
- Placement Efficiency
- Maximum speed of 40,000 CPH, typical speed 15,000-30,000 CPH, suitable for mass production of tube lights.
- 8 synchronized placement heads that support parallel multi-task processing.
- Precision and Stability
- Placement accuracy of ±0.05mm, meeting the dense arrangement needs of LED tube lights.
- Granite base with 200kg counterweight design reduces vibration during high-speed operations.
- Vision System
- 8 sets of industrial-grade flying cameras achieve 360° component recognition.
- Reference mark alignment (<0.05mm) ensures precise positioning of elongated PCBs.
- Motion Control
- Panasonic servo drive with TBI precision ball screw, suitable for long PCB cards (maximum support of 1200mm PCB).
- Z-axis travel of 12mm, compatible with common component heights for tube lights.
Typical Application Adaptation
| Functional Module | Tube Light Production Adaptation Description |
|---|---|
| Component Compatibility | Supports 3528/5050 LEDs, driver ICs, SMD resistors, and capacitors. |
| Conveyor System | Three-stage buffering automatic conveyor belt for continuous processing of elongated PCBs. |
| Feeder Configuration | Standard with 30 x 8mm feeders to meet tube light BOM requirements. |
| Programming Control | Visual automatic programming simplifies long PCB card program settings. |
Production Scene Advantages
- Independent nozzle rotation function adapts to multi-angle placement of LED tube lights.
- Automatic vacuum detection prevents small component drop-off.
- Expanded PCB handling capability (600×400mm standard / 1200mm extended) to match different lengths of tube lights.
Technical Specifications Summary
- Power Supply: 220V/2.0kW
- Air Source Pressure: 0.55MPa
- Device Size: 1350×1300×1450mm
- Weight: 1200kg
This configuration is specifically designed for tube light production, enabling reliable placement of 15,000-30,000 components per hour on LED tube light production lines through high-speed, high-precision placement, long PCB processing capabilities, and optimized stability.