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HW-9201 Vollautomatische Würfelmaschine

A fully automatic dicing machine is an efficient device used for precise cutting of electronic components, widely applied in the processing of materials such as semiconductors, ceramics, and glass. These machines are typically equipped with advanced spindle systems, automatic blade replacement functions, and high-precision positioning systems to ensure cutting quality and production efficiency.

HW-9201 Vollautomatische Würfelmaschine

Laser internal modification cutting is to focus the infrared laser beam inside the wafer and form an internal ” The wafer is cut into individual chips by applying external force to the wafer .

Equipment Introduction :

Based on the mature LED dicing machine platform with higher precision and higher efficiency Prepare DSI – MC -9201 .

  • High-power laser, combined with new optical system
  • Use three different bands of backlight to be compatible with the current market Visual positioning of mainstream chips in the field
  • DRA response accuracy 50 HZ @±5 um
  • Automatic barcode scanning function, combined with production information uploading function.
  • Automatic wide-angle profile correction
  • Automatic level correction.
  • Auto focus function

Process flow

DSI-MC-9201 infrared laser dicing machine--HANS

Equipment Introduction

Main configuration of the machine:
Serial numberDevice NameCountry of originModellMengeFunctions and parameters
1LaserChinaU- fast13.0W@50KHZ;3.5W@100KHZ (light outlet) 50~200 KHZ adjustable
1X/Y linear work towerSelbst gemacht400*600 XY11) Stroke: 400X 600 mm 2) Resolution: Y= 0.1 μm; X=0.5um 3) Y repeat positioning accuracy: <=1μm (see Appendix 1) 4) X straightness: 1 um / 300 mm (see Appendix 2)
2DD Motor and DriverImport/11) Maximum speed: 2.4rps 2) Rated speed: 2.0 rps 3) Encoder resolution: 26214400 p/ rev 4) Installation surface flatness: less than 10 um
3CCDOutsourcing/41) Wide Angle 500W 2) Size and angle correction 1.3 million pixels; 3) Focus 300,000 pixels 4) High pixel telecentric lens
4Z- axisImport/21) 0-8mm range 2) Repeat positioning accuracy: +/-1 um

Three equipment highlights

1. Mini Improved For Mini led Product appearance quality requirements, 9201 cutting machine, back cutting straightness increased from about 10um to <6um;DSI-MC-9201 infrared laser dicing machine--HANS2. DRA cutting depth compatibility and improved stability The new sensor is more compatible with MINI film sources and can measure thinner products, improving tracking Improve the system’s adaptability to the product and improve cutting depth stability.DSI-MC-9201 infrared laser dicing machine--HANSHL-C2 :Movement resolution: approx. ±5μm Measuring thickness: 80um or moreDSI-MC-9201 infrared laser dicing machine--HANSLK-H008W (New) :Movement resolution: approx. ±1μm Measuring thickness: 30um or more3. Independent intellectual property rights dedicated laser By optimizing and improving the laser, Independently develop competitive lasers, Improve the quality of laser cutting LED wafers.DSI-MC-9201 infrared laser dicing machine--HANS DSI-MC-9201 infrared laser dicing machine--HANS4. Improved alarm failure and improved stability Through continuous optimization, the alarm rate can be controlled within 1%~5%. That is, when producing 100 pieces, the machine will only alarm 1 to 5 times.5. New Vision: Equipped with three different bands of backlight sources, it has wider compatibility and automatic visual recognition and positioning.6. Main data Appearance yield: greater than or equal to 99.5% Electrical yield: industry-leading level efficiency : 30 Product size : 9*27 mil The production capacity of four-inch wafers is ≥ 7500 wafers / month, and the production capacity of six-inch wafers is ≥ 5000 wafers / month . Stability: Machine mobility ≥ 96% .7 Since the development of the equipment, many technical difficulties have been overcome, and many technologies are the first in the industry . And many patents have been applied for.

Usage Environment

Workshop requirements: This equipment must be used in a clean room and must comply with ISO 14644-1 standard CLASS ISO 5 and above!DSI-MC-9201 infrared laser dicing machine--HANS

Factory requirements

1Power requirements220V/single phase/50 HZ /16A; Power grid fluctuation: <5% The power plug of the device is a standard three-flat plug
2Ambient temperature22~26℃; Temperature variation ±1℃
3Environment humidity40~70% No condensation
4Pressluft0.6~0.7Mpa, equipment interface pipe diameter p12 mm
5Environmental vibration requirementsFoundation amplitude <5μm Vibration acceleration <0.05G
6Situations to avoid● Places with lots of garbage, dust, and oil mist; ● Places with lots of vibration and impact; ● Places where medicines and flammable and explosive materials can be touched; ● Locations near high-frequency interference sources; ● Places where the temperature changes rapidly; ● In CO2, NOX In environments with high concentrations of SOX, etc.

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