SMT pick and place machine Workflow and Principles
1. Feeder Automatic Loading: Firstly, the operator places the circuit board to be assembled at the feeder position of the SMT pick and place machine. Typically, a feeder is used to provide the circuit board and ensure it is properly positioned and secured.
2. Automatic Identification and Calibration: The SMT pick and place machine uses a vision system or sensors to identify the position and orientation of the circuit board and calibrate it to ensure accurate component placement.
3. Feeding and Picking Components: The SMT pick and place machine retrieves surface mount components from the feeder, which typically includes trays, tape, or tubes containing the components. The machine uses a vacuum nozzle or other fixtures to pick up the components from the feeder.
4.Precise PCB Positioning and Alignment: The SMT pick and place machine accurately positions the picked components at predetermined locations on the circuit board. It uses a precise positioning system, such as vision guidance or laser ranging, to ensure the components align with the pads.
5.Component Installation: Once the components are accurately positioned, the SMT pick and place machine gently places the components onto the pads (or other connection areas) of the circuit board. Typically, hot air or infrared heating is used to melt the solder, securely attaching the components to the circuit board.
Automatic speed switching, precise deceleration during release, and then precise pressure application.
Can also handle micro-curved surfaces.
6.Inspection and Correction: After installation, the SMT pick and place machine may check the quality and correctness of the soldering using vision systems or sensors. If any issues are found, the machine may automatically make adjustments or trigger alarms for repairs.
7.Discharging: Finally, the assembled circuit board is removed from the output position of the SMT pick and place machine, ready for subsequent process steps such as reflow soldering, testing, and packaging.
Different Types of Pick and Place Machines:
- Arch-type: The component feeders and PCB are fixed, while the pick and place head moves between the two.
- Turret-type: The pick and place head is mounted on a rotating turret, selecting different nozzles and components by rotation.
- Modular-type: Operates in parallel with multiple independent units to increase placement speed.
Рекомендация по выбору и размещению оборудования для SMT
HW-S5 Высокоточный автоматический Pick-and-place станок
Комбинированная укладка с двумя плечами обеспечивает самую высокую скорость укладки - 84 000 CPH (в оптимальных условиях).
HW-F5 Высокоточный автоматический Pick-and-place станок
Высокоэффективная интегрированная конфигурация головки укладки (быстрая и простая установка)
Пиковая производительность: 42 000 CPH (в оптимальных условиях)
HW-A8 Автоматическая машина для подбора и размещения светодиодов
Откройте для себя высокопроизводительную машину HW-A8 для SMT-установки, оснащенную 8 промышленными камерами технического зрения, сервоприводами Panasonic и платформой для стабилизации гранита. Достигайте точности ±0,05 мм при скорости 40K CPH для светодиодных лент, ламп, драйверов и многого другого. SMT-решение профессионального уровня с возможностью размещения на 360°.
Hightlywin: China SMT Pick and Place Machine Manufacturer