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SMT 3D AOI Machine

3D AOI- Cube series boasts cutting-edge positioning technology and advanced feature analysis algorithms, making it ideal for high-speed, high-precision inspections of SMT components in the SMT pre-reflow and post-reflow process. The cube series eliminates shadow blind spots and accurately captures 3D component shapes for optimal results with its state-of-the-art multi-fringe projection technique.

SMT 3D AOI/ 3D Automated Optical Inspection Machine

  • The rich algorithm combines 3D, Al, and color feature algorithms to optimize the detection rate of the defects.
  • Multiple positioning methods to locate the component precisely. Intelligently compensate for board warpage and detect defects on black components on the blackboard.
  • Adapts to different color PCBs, and effectively detect both black and white boards.
  • The marble platform, dual-drive, and motion control card ensure industry-leading inspection speed.
  • Ultra-high range 3D reconstruction technology can measure components up to 35mm in height.
  • The powerful combination of three-point check software and SPC data analysis quickly
  • identifies the root cause of defects.
  • Smart factory solution: realize real-time remote monitoring of the production data and centralized management for multiple production lines, improving process quality and increasing production yield.
  • Automatic program switch through barcode scanning: auto width adjustment is a standard feature and is achieved by simply reading the PCB’s barcode, also it supports the MES command.
  • SPC alarm Function allows for real-time monitoring of production quality, providing timely feedback in the event of an abnormal situation. This helps prevent defects from continuing through the process and incurring costs.
  • Major defects are foolproof.
3D AOI/ 3D Automated Optical Inspection
3D AOI/ 3D Automated Optical Inspection
SMT 3D AOI Machine 4

Model

Cube

Cube-D

Cube-XL

Image System

Camera

12MP industrial camara

Resolution

15μm

12μm

10μm

FOV

60*45mm (12MP, 15μm)

lighting

4 color ring shape LED

Height measurement method

4-way projectors

Movement structure

X/Y movement

AC Servo (dual drive)

Platform

Granite

Width adjustment

Automatic

Transport type

Belt

Board loading direction

L to R or R to L

Fixed rail

Single lane: 1st fixed rail; Dual Lane: 1st & 3rd or 1st & 4th fixed rail

Hardware configuration

Operating system

Win10

Communication

Ethernet, SMEMA

Power

Single phase 220V, 50/60Hz, 5A

Air requirement

0.4-0.6Mpa

Conveyor height

900±20mm

Overall size

1140mm*1360*1620mm

1310*1360*1620mm

Equipment weight

1100kg

1150kg

1300kg

PCB size

Size

50*60-510*510mm

Single lane:50*60-510*560mm
Dual-lane:50*60-510*560mm

50*80-650*610mm

Thickness

≤6.0mm

Warping

±3mm

Component clearance

Top clearance 25-50mm adjustable, bottom clearance 45mm

Clamping edge

3mm

PCB weight

≤3kg

Inspection categories

Component

Wrong component, missing, polarity, shift, reverse, damage, IC lead ben, IC lifted lead, foreign material, float, coplanarity, tombstone, etc.

Solder joint

No solder, insufficient solder, open solder, excess solder, solder bridge, solder ball, etc.

Component size

Chip:03015 and above,: LSI: 0.3mm pitch and above; others: odd shape component

Measurable range

35mm(15μm)

Height resolution

0.3715μm

inspection speed

450ms/FOV

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