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HW-S5 High-precision Automatic Pick-and-place Machine

Dual-arm combined placement enables the fastest placement speed of 84,000 CPH (under our optimal conditions).

The dual-arm dual-drive system effectively ensures precision and consistency during high-speed operation.

HW-S5 Pick-and-place Machine Key Features

  1. Optimal balanced line design achieves high efficiency and high-quality production.
  2. The entire production line can be managed intelligently via the MES system for smart factory operations.
  3. Offline programming software VConnector: Intelligently optimizes placement time for higher efficiency across the entire production line.
  4. Customers can flexibly choose placement line configuration solutions.
HW-S5 High-precision Automatic Pick-and-place Machine

Dual-Lane High-Efficiency Production Configuration Solution

Dual-lane conveyor configuration enables independent and alternate placement modes for production lines.

  • Independent Placement: Two lanes can process different substrates simultaneously without interference, achieving higher placement efficiency.
  • Alternate Placement: Front and rear placement heads can work on the same substrate simultaneously without motion interference.
HW-S5 High-precision Automatic Pick-and-place Machine Dual-Lane High-Efficiency Production Configuration Solution

HW-S5 Pick-and-place Machine High-end Configuration

HW-F5 High-precision Automatic Pick-and-place Machine

High-Speed Placement Head

Equipped with a new lightweight 10-head high-speed placement head featuring an on-the-fly camera, capable of handling 0201 miniature components up to L12×W12×H6.5mm standard components.

The Z-axis of the placement head utilizes a high-precision linear motor, ensuring component placement accuracy within ±0.035mm while maintaining high-efficiency placement performance.

HW-F5 High-precision Automatic Pick-and-place Machine

High-Precision Multi-Function Head

Equipped with the new 0624R high-precision placement head, featuring high-accuracy servo motor control on the R-axis. Capable of handling imperial 0201 miniature components up to L40×W40×H25mm large/irregular components, enabling high-speed, high-precision placement.

HW-F5 High-precision Automatic Pick-and-place Machine

XY-Axis with Linear Motor Configuration

The XY-axis adopts an advanced dual linear motor system, a leading industry-standard configuration. Linear motors offer minimal wear, superior precision, and extended service life. The dual linear motor setup ensures higher production efficiency while maintaining exceptional machine stability.

HW-F5 Pick-and-place Machine Feeding device and Corresponding Components

HW-F5 High-precision Automatic Pick-and-place Machine Feeder

Compact Electric Feeder

Our self-developed high-precision feeder ensures accurate feeding of 0201 micro components, supporting tape widths of 8/12/16/24/32/44/56/72/88mm.

HW-F5 High-precision Automatic Pick-and-place Machine Feeder

Tray Feeder System (Optional)

The enhanced IC tray cabinet features servo-driven high-precision sliding rails, capable of storing 20 trays and supporting hot-swapping for uninterrupted production.

HW-F5 High-precision Automatic Pick-and-place Machine Feeder

Tube Feeder

The newly upgraded vibratory feeder delivers more stable vibration frequency, providing flexible feeding solutions for various tubular components.

Dimension of Processing

HW-F5 High-precision Automatic Pick-and-place Machine Components

Intelligent Function Configuration

Making device operation more convenient, smarter, and more flexible.

ATC Nozzle Auto-Changer (Optional)

The newly designed ATC (Automatic Tool Changer) nozzle exchange system can accommodate up to 40 nozzles of various types. It enables automatic nozzle switching based on production requirements, ensuring optimal flexibility and efficiency.

HW-S5 High-precision Automatic Pick-and-place Machine

PCB Warpage Detection (Optional)

  • Laser-Based Warpage Detection: Measures PCB warpage via laser, calculates curvature, and auto-compensates placement height.
  • Customizable Measurement Points: Users can freely set detection positions as needed.
Pick-and-place Machine Intelligent Function Configuration

Quick Model Changeover (Optional)

Scan QR codes to send data, allowing downstream equipment to automatically download programs and adjust conveyor width.

Pick-and-place Machine Intelligent Function Configuration

Real-Time Vacuum Monitoring

Pre-Pickup Self-Check: Automatically detects and confirms the optimal vacuum level before pickup.
Post-Pickup Verification: Validates successful component pickup via vacuum sensing, preventing mid-movement drops.

Pick-and-place Machine Intelligent Function Configuration

Pickup Center Calibration

Automatically identifies and corrects the pickup position for tape-fed components using machine programming software.

Pick-and-place Machine Intelligent Function Configuration

Table of Contents

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ModelCategoryHW-S5
SpecificationMounting Head ModuleSingle Arm
Track ModuleSingle Track
No. of NozzlesHigh-Speed Mounting Head (10 nozzles)Multi-Function Mounting Head (6 nozzles)
Equipment SizeLength x Width x Height1380*1880*1550mm
WeightWeightApproximately 2560KG
Electrical SpecificationAir Source0.5MPa, 300L/min
Power / WattageAC380/420/480V, 5KW
Target SubstratePCB Size

Single Track: Minimum 50*50mm, Maximum 510*510mm
Mode: maximum 510*280mm (can be modified to mount 1200MM)

PCB Thickness0.5-9.0mm
PCB Fixing MethodPneumatic Lifting Platform, Upper and Lower Clamping Plate
Mounting FunctionBest Mounting Speed84000CPH38000CPH
Mounting Accuracy (CPK)±0.035mm(XYZ), CPK ≥ 1.0±0.03mm(XYZ), CPK ≥ 1.0
Supported Component RangeFlying Camera: Minimum Imperial 0201, Maximum L12*W12*H6.5mm
Fixed Camera: Minimum Imperial 0201, Maximum L40*W40*H13mmFixed Camera: Minimum Imperial 0201, Maximum L40*W40*H25mm
Vision SystemMARK Camera Field of ViewL20mm * W20mm
MARK Camera TypeArea Array 500W
Component Camera TypeFlying Camera
Fixed Camera
Feeding SystemFeederElectric Feeder
No. of FeedersSingle Side 50 Stations (8mm) Double Side 100 Stations (8mm, Optional)
Roll Material FeederTape: 8/12/16/24/32/44/56mmTape: 8/12/16/24/32/44/56/72/88mm
Tube Material FeederSingle Vibrating Feeder Capacity:
4-20mmx3 Tubes, 30-40mmx2 Tubes, 40-50mmx1 Tube
Tray (Optional)Tray Cabinet Capacity: L323*W136*H7.5mm, 20 Trays
Control PartX-AxisHigh Precision Linear Motor + Grating Scale
Y-AxisDual Drive Linear Motor + Grating Scale, Full Closed Loop Control
Z-AxisHigh Precision Linear Motor
R-AxisHigh Precision Servo Motor
MES System InterfaceMES CollectionSupports TCP/IP Communication Protocol
MES UploadSupports QR Code / Barcode Recognition / Binding Upload to MES

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