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Online Visual Odd-Form Insertion Machine HW-8100

The online visual odd-form insertion machine automatically inserts various specifications of odd-form electronic components into printed circuit boards (PCBs),with corner fixing and detection functions,achieving high-speed,high- precision,and highly stable insertion effects.

Examples of possible Components for HW-8100

Online Visual Odd-Form Insertion Machine possible Components

Online Visual Odd-Form Insertion Machine HW-8100 Description

Operating  System

The operating software running in the Windows environment including production data,management data,device  parameters,editing programs,and all /O signal diagnosis,can be completed on the host, with a user-friendly interface.The application of high-tech technology makes the device simple and efficient,easy to use,and has good operability.

Visual System

The industrial special HD camera and the self-developed visual correction software constitute a visual system.The deviation between the PCB hole position and the programmed coordinates can be seen, and allcoordinates can be quickly and automatically corrected to align    wth the actual PCB hole position,ensuring the accuracy of the insertion and greatly improving the programming efficiency.

Missing Parts Detection

When inserting missing parts, it can achieve missing part detectionand has are-insertion function.

lmportant Parts Brand for HW-8100

  • The servo motor adopts Panasonic brand from Japan.
  • The motor for the board feeding and connecting platform systemadopts the Eastern brand.
  • The pneumatic components adopt the Taiwan Airtac brand.
  • The screw adopts the Japanese THK brand.*The camera system adopts the Daheng lmage (5 million pixels)brand.
  • The relay adopts Omron brand of Japan.
  • The photoelectric sensor adopts the Japanese Panasonic brand.
  • The main component materials are made of japanese mold steel.
ItemDescription
Insertion speed0.6 seconds per piece
PCB loading and unloading time3s
Component packaging methodBulk, tube, tape, roll, reel
Dimensions of detachable PCBMax 380mm×280mm; Min 50mm×50mm (customizable)
Number of insertion headsCan set up 1–6 insertion heads
Component requirementsNo serious deformation or bending of component feet
PCB board requirementsThe edge of the backup plate needs to have positioning holes
Insertion directionCan be set from 0 to 360 degrees in increments of 1 degree
Component body distanceThe distance between components is 2mm (high density can be customized)
Control systemSelf developed control system, Industrial control card for efficient control
Display system17 inch color LCD display
Material supply methodBowl feeder, Tape feeder, Tube feeder, Tray feeder
Motion accuracy0.001mm / 0.001mm per pulse
Motor systemPanasonic servo controller, motor
Programming functionOnline visual programming, optical correction, and simple Excel spreadsheet process
Data inputUSB interface input, manual input
Communication interfaceRS-232C can connect MES / MES solution can be customized
Using the power supplySingle phase 220VAC, 50/60HZ, 2KVA
Air pressure5–6 kg/cm²
Machine noise≤45 dB
Ambient temperature10℃–30℃
Environmental humidity30%–70%
Equipment dimensions1450mm * 1250mm * 1750mm
Equipment weight1500kg

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